"Crafting Excellence: The journey of 25 custom Variogate 30HI from concept to completion"
In this turnkey project, we were involved from the very beginning in the development of 25 custom Variogate 30HI systems. Our client had specific needs and requirements, and we completely tailored our standard Variogate 30HI to meet these demands. The result? An innovative, secure, and fully integrated solution that seamlessly aligns with the client’s logistics processes.
Project requirements
The client required a solution that has:
- Enhanced Safety Features: The system needed additional safety measures, including safety nets, curtains, and protective plates to ensure maximum protection for employees and goods.
- Improved Functionality: The Variogate needed an integrated soft-close mechanism for smoother and more controlled operation, increasing both lifespan and user convenience.
- Pallet Storage Optimization: The project required the addition of skirting around the gates to secure pallets and prevent goods from falling or shifting.
- Automation Compatibility: The client operates a semi-automated warehouse, requiring the Variogates to be equipped with options for sensor integration to work seamlessly with the automated system.
- Customization for Branding: The client requested a specific RAL color to match their corporate identity.
- Quality and Durability: Despite these customizations, the system had to maintain the high-quality, robust standards of the Variogate 30HI, utilizing S355 steel for a durable and long-lasting construction with precise welding.

The Variogate 30HI ultimate space-saving solution key features and customizations
Our team guided this project from start to finish, from the initial design and technical development to manufacturing and final delivery and installation on-site. By closely collaborating with the client and continuously discussing their needs and requirements, we created a solution that is not only functional and safe but also seamlessly integrates into their warehouse environment.
Below are the key features and customizations that were implemented to meet the client’s specific demands:
- Integrated soft-close mechanism: Several innovative adjustments were made to enhance the Variogate 30HI systems. These included an integrated soft-close mechanism for smoother, more controlled operation, increasing both lifespan and user convenience.
- Additional safety features: Such as safety nets, curtains, and protective plates were incorporated to maximize protection for both employees and goods.
- Extra skirting: To further ensure secure pallet storage, extra skirting was added to prevent goods from shifting or falling.
- Sensor integration: Given the client’s use of a semi-automated warehouse, we also prepared the Variogates for sensor integration, ensuring seamless interaction with their automated system.
- Custom RAL color: To match the client’s brand, a custom RAL color was applied.
- High-quality S355 steel: Despite these enhancements, the durability and reliability of the Variogate 30HI were maintained, using high-quality S355 steel and precise welding techniques to ensure a robust, long-lasting product.
Implementation and results
- Enhanced safety: Delivered a fully functional and safe Variogate system that perfectly integrated into the client’s warehouse environment.
- Enhanced operational efficiency: Through smoother movement and integration with the automated system.
- Durable and reliable solution: With high-quality materials and construction, ensuring long-lasting performance.
- Improved overall safety: For employees and goods through additional protective features.
- Additional branding: Successfully met the client’s branding needs with a customized color to align with their corporate identity.
- Client Satisfaction: The client was highly satisfied with the solution, commending Variogates for our innovative design and commitment to meeting their specific needs.
Conclusion
This project demonstrates how customization and standard quality can work hand in hand. Through our expertise and client-focused approach, we developed a unique Variogate solution that perfectly meets the client’s specific needs. This turnkey project is a prime example of how innovation, safety, and reliability come together in a high-quality warehouse solution.
Are you also in need of a customized lifting and safety gate solution? Contact us today to discover how we can optimize your logistics processes!
Discover more about Variogate 30HI
- Prevents damage to property and persons
- Optimally secured with minimal space loss
- Efficient and Compact: The ideal solution for tight pallet set-up areas.