"Custom Variogate 10: Extra-long pallet gate for handling loads up to 8 meters"
In the world of warehouse logistics, accommodating extra-long pallet gate loads while maintaining safety and efficiency poses a unique set of challenges. Variogate was approached by a client needing a specialized Variogate 10 for wide load handling to handle loads with an impressive width of 8.000mm and a height of 1.600mm. The task was to design a bespoke solution that would seamlessly integrate into their operations, ensuring maximum safety and efficiency.
Project requirements
The client required an extra-long safety pallet gate that could:
- Accommodate a load width of 8.000mm, far exceeding typical load dimensions.
- Support loads up to 1.600mm in height.
- Ensure robust safety measures to protect both workers and goods during the handling of such large loads.
- Integrate effortlessly into the existing warehouse setup without causing operational disruptions.

The Variogate 10 extra-long pallet gate solution
The Variogate 10 was identified as the ideal model for customization to meet these stringent extra-long pallet gate requirements. Known for its adaptability and reliability, the Variogate 10 was engineered to handle the exceptional width and height of the client’s loads.
See also our standard variogate 10: https://www.variogate.com/product/variogate-10/

Key Features and Customizations
- Extended width capability: The Variogate 10 was extensively modified to support the remarkable load width of 8,000mm. Structural reinforcements were made to ensure the extra-long pallet gate could safely and securely handle these dimensions without compromising on stability.
- Height accommodation: Adjustments were also made to the gate’s height capacity, allowing it to safely manage loads up to 1,600mm high. This ensured the loads could be transported and stored without risk.
- Enhanced safety features: Additional safety mechanisms, including reinforced barriers and advanced locking systems, were integrated to provide maximum protection during loading and unloading processes.
- Seamless operational integration: The customized Variogate 10 was designed to fit smoothly into the client’s existing workflow, ensuring that the implementation process was efficient and minimally disruptive.
Implementation and results
- Enhanced safety: The robust design and advanced safety features significantly minimized the risk of accidents, ensuring the safety of workers and the integrity of goods.
- Operational Efficiency: The seamless integration of the Variogate 10 into the client’s operations allowed for smoother and faster handling of wide loads, boosting overall productivity.
- Client Satisfaction: The client praised Variogate for our innovative approach and dedication to addressing their specific needs, expressing high satisfaction with the extra-long pallet gate solution.
Conclusion
The successful deployment of the customized Variogate 10 for handling exceptionally extra-long pallet gate loads in the warehouse underscores Variogates’ commitment to providing tailored, high-quality safety solutions. Our capacity to innovate and meet specific client challenges positions us as a leader in the industry. By prioritizing safety, reliability, and customer satisfaction, Variogates continues to be the trusted partner for all industrial safety requirements.
Discover more about Variogate 10
- Prevents damage to property and persons
- Protecting workers and preventing falls from mezzanines.